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Cut Foam: Custom Foam Cutting & Manufacturing Services

You need foam that meets your exact needs. That includes the size, shape, firmness, density, and a host of other qualities that are important depending on your specific foam need. Foam Products Corporation provides custom cut foam for unusual, unique, or precise foam shapes and products.

Foam Products Corporation (FPC) is a foam fabricator and distributor that has served the industrial and commercial custom cut foam needs of individuals and businesses in St. Louis and throughout the United States for more than 50 years. Located centrally in the United States right in St. Louis, Missouri, FPC is dedicated to bringing quality foam products, custom foam solutions, and additional services to fellow local and national businesses.

Custom Cut Foam Capabilities

Foam Products Corporation has the capabilities to produce whatever custom cut foam you require. Our manufacturing team is equipped with the industry’s best custom foam cutting tools and extensive knowledge of foam materials. We are ready to serve your custom cut foam needs today through the following services:

Foam Die Cutting

Our facility has foam die cutting capabilities to provide you your custom cut foam. This type of foam cutting uses tooling and high tonnage presses to create shapes with precision and uniformity from a foam sheet or roll. This affordable custom cut foam method can help you cut back significantly on your manufacturing costs. It is best suited for two-dimensional shapes, especially when you need a large number of the same shape.

CNC Profiling

Our CNC profiling is an excellent way to get the custom cut foam products you need. Our shop has a high performance profile cutter to provide you custom cut foam at the highest quality. We can use our CNC cutter to produce custom cut foam in unique shapes whose profiles match your exact needs. Our skilled technicians can skillfully profile even the thickest material to produce the custom cut foam you need from precut pieces of foam.

CNC Routing

Another way we can produce custom cut foam is through our CNC routing machine. CNC (Computer Numerically Controlled), routing uses special drill bits to produce complex custom cut foam shapes. These CNC routing custom cut foam pieces will be to your exact specifications while saving you the money from the alternative - expensive custom tooling. CNC routing is ideal for producing custom cut foam with multiple depths, such as custom foam specialty packaging and cases.

Hot Wire Foam Cutting

We bring custom cut products to our customers through hot wire foam cutting as well. Our state-of-the-art hot wire cutter allows our engineers a way to make cuts through our high-quality polystyrene and other types of foam quickly, easily, and efficiently. Our skilled manufacturers can use the hot wire cutter to create custom cut foam of nearly any shape. This is an effective foam cutting method that reduces material waste.

Additional Custom Foam Services

At Foam Products Corporation, we are a full service custom foam product engineering and manufacturing facility. When you need custom cut foam, you can be confident that our facility has the talented staff and state-of-the-art equipment to produce the custom shapes you need. We are the foam experts. In addition to our several methods of industry-approved foam cutting solutions, we provide additional services, like foam laminating, to ensure that your foam supplies are exactly what you need and perform beyond your expectations. Consult with our experts to determine the best foam material for your application, the proper design you need, and the best method of cutting your foam material into those custom shapes. Allow our quality assurance and product testing to give you the confidence you need and expect from your custom cut foam products. See details on our complete list of capabilities here.

Get Your Custom Cut Foam Now

At Foam Products Corporation, we are ready to meet your custom cut foam needs. We have the skill, expertise, and equipment to cut almost any foam material in practically any shape, all while providing you with the highest standard of quality for the most affordable price. Count on us to help you select the right foam material and the proper custom cutting method for you. We have been supplying customers, locally and globally, with quality and reliable custom cut foam for nearly sixty years. Whatever you need, whether it is cushion foam for furniture, high quality packaging that will protect your products with a perfect fit, or are seeking materials for another application, FPC is your solution.

A wide range of foam products across the nation

Foam Products Corporation is proud to serve customers across the nation with standard and custom foam products. Unlike other companies, you can rest assured all our foam products go through an extensive and rigorous quality assurance program. Whether you are a commercial or industrial enterprise, we can provide you with affordable solutions for packing, insulation, gyms, and more. Join our millions of satisfied customers today!

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